CONVERSION OF LEAD MELTING FURNACE FROM DIESEL-FIRED TO LPG FIRED COMBUSTION SYSTEM.
Site Location: MIDC, Khedshivapur Pune.
Technical details:
1. Application: Lead melting Furnace.
2. Capacity: 500KG.
3. Fuel Used: Diesel.
4. Burner: Sukook.
5. Nozzle Size: 1.75 GPH.
6. Temperature: 500 deg. C
Pain Areas:
1. Required 3.lit diesel for one cycle.
2. Temperature not achieved in time.
3. Maintenance cost is high.
Action taken by PES:
1. Survey of Site.
2. Convey customer for Demo.
3. Using Demo Kit of PES, give Demo to Customer. (Burner Model MP-2)
4. After success of trial customer confirm order to PES.
Fuel Consumption Calculation:
Fuel/hr = 3 Lit/hr
Based on trial firing, PES suggested the solution for combustion system comprising of:
1. Nu-way Burner MP-2
2. Control Panel.
3. Manifold.
4. Gas Train.
5. Mounting Plate.
Results:
Savings in fuel consumption.
Reduced time to attain temperature.
Neat & Clean floor.
Sr. No. |
Diesel consumption |
LPG consumption |
Diesel expenses |
LPG expenses |
Payback Duration |
1 |
30 ltrs/day |
20.1 Kg/day |
2100 Rs. / day |
1306 Rs. /day |
8 Months |