CONVERSION OF ALUMINIUM MELTING FURNACE FROM ELECTRICAL HEATING TO LPG FIRED COMBUSTION

Site Location: MIDC Chakan, Pune

Technical details:

  1. Application: Aluminium melting Furnace.
  2. Capacity: 500KG.
  3. Fuel Used: Electrical Heater.
  4. Temperature: 800 deg. C

Pain Areas:

  1. Maintenance cost is high.
  2. Electricity charges are comparatively higher than PNG.

Action taken by PES:

  1. Survey of Site.
  2. Executed a Demo for Customer.
  3. Demo consisted of a Kit from PES along with Burner Model MP-6, Gas Train & Control Panel.
  4. After successful trial, customer confirmed an order to PES for 12 Burners.

Based on trial firing, PES suggested the solution for combustion system comprising of:

  1. Nu-way Burner MP-6
  2. Control Panel with mounting stand.
  3. Mounting Plate Modification.
  4. Blower with mounting Stand.
  5. Gas-Train with all complete security and safety associated with the application.

Results:

Payback Period: 14 Months

Savings in fuel consumption.

Reduced time to attain temperature.

Low maintenance cost.

Neat & Clean floor.

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